Why I Swear By the Pit Boss 850 Insulated Cover: My Expert Experience and Tips for Ultimate Grill Protection

As a passionate barbecue enthusiast, I know firsthand the importance of keeping my grill protected from the elements. When I stumbled upon the Pit Boss 850 Insulated Cover, I realized I had discovered more than just a protective layer for my beloved grill—I had found a way to extend its lifespan and performance. With weather conditions constantly shifting, having a reliable cover can make all the difference in ensuring my grilling adventures remain uninterrupted. In this article, I’ll share my insights on this essential accessory, exploring its features and benefits while highlighting how it can transform the way we care for our outdoor cooking equipment. Whether you’re a seasoned pitmaster or just starting your grilling journey, understanding the value of a quality cover is crucial to enhancing your outdoor culinary experience.

I Personally Reviewed The Pit Boss 850 Insulated Cover And Here Are My Honest Recommendations

1. Pit Boss 800 Series Insulated Grill Blanket with Back Venting

As someone who enjoys grilling, I can confidently say that the Pit Boss 800 Series Insulated Grill Blanket with Back Venting is a game-changer for any outdoor cooking enthusiast. This product stands out not just for its functionality but also for its thoughtful design, which takes into account the challenges that come with grilling in various weather conditions. Whether it’s rain, snow, or just a chilly evening, this grill blanket has got me covered.

One of the most impressive features of this insulated grill blanket is its ability to eliminate excessive pellet waste caused by outside temperatures. As a griller, I know how frustrating it is to watch precious pellets go to waste when the weather is not cooperating. With this blanket, I can maintain a more consistent cooking temperature, which not only conserves pellets but also enhances the overall grilling experience. It means I can focus on perfecting my ribs or steaks rather than constantly adjusting the temperature due to fluctuating outdoor conditions.

Another fantastic aspect of the Pit Boss 800 Series Grill Blanket is its compatibility with all Pit Boss Series 800 Grills that have chimney exhaust or back venting. This feature makes it incredibly versatile and user-friendly for anyone who owns one of these grills. I appreciate that I don’t have to worry about whether this blanket will fit my grill perfectly; it’s designed to accommodate various models seamlessly. This ease of use allows me to set up my grilling station quickly and get to the fun part—cooking!

Moreover, the insulation not only protects my grill from the elements but also contributes to a more efficient cooking process. I’ve found that I can achieve better smoke retention and flavor infusion, which is something every griller strives for. Whether I’m smoking a brisket or grilling burgers, the results are consistently impressive. This blanket truly transforms my outdoor cooking into a more enjoyable and successful experience.

In conclusion, if you’re someone who takes grilling seriously and wants to extend your outdoor cooking season, I highly recommend considering the Pit Boss 800 Series Insulated Grill Blanket with Back Venting. It’s an investment that pays off in terms of both efficiency and flavor, allowing me to maximize my grilling potential no matter what the weather throws my way. Don’t hesitate—this could be the missing piece to elevate your grilling game!

Feature	Benefits
Weather Resistant	Grill in rain, snow, or shine without worry
Reduces Pellet Waste	Maintains consistent cooking temperature, saving resources
Fits All Pit Boss 800 Series	Easy setup with no compatibility concerns
Enhanced Cooking Efficiency	Better smoke retention and flavor infusion

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2. 67342 Grill Thermal Insulated Blanket for Pit Boss 800 Pro 820 and Pro 850 Series 820FB, 820S, 820SC, 850G Wood Pellet Grills, Smoker Insulation Blanket Pro Series 820 for Winter Cooking

As an avid outdoor cooking enthusiast, I am always on the lookout for products that can enhance my grilling experience, especially during the colder months. The 67342 Grill Thermal Insulated Blanket is a game-changer for anyone who owns a Pit Boss Pro Series 820 or 850 grill. With its perfect fit and exceptional features, this insulation blanket not only keeps my grill protected but also ensures that I can enjoy delicious smoked foods even when the temperature drops.

This blanket is designed specifically for the Pit Boss models, including 820FB, 820S, 820SC, and 850G, making it a tailored solution for those specific grills. The dimensions of 44.4″ width and 29.5″ length with a thickness of 1″ ensure a snug fit that won’t shift or come loose while I’m grilling. I appreciate that it replaces the original 67342 Grill blanket, giving me confidence that I am using a product built for my grill.

One of the standout features of this thermal blanket is its construction from fire-resistant fiberglass. This is a significant advantage as it can withstand temperatures up to a scorching 2000 degrees Fahrenheit. The protective outer layer serves as a shield against harsh weather elements like snow, wind, and rain, ensuring that my smoker remains in top condition. I can now confidently grill outdoors without worrying about the blanket deteriorating or my grill suffering from the elements.

Another impressive aspect of the 67342 Grill Thermal Insulated Blanket is its fuel efficiency. The insulation acts as a buffer, significantly reducing the amount of fuel I burn during the smoking process. In fact, I’ve noticed that I use at least 25% to 50% fewer wood pellets while cooking. This not only saves me money but also allows me to cook more efficiently, cutting down my cooking times by over 20%. Who wouldn’t want to enjoy their grilled favorites without spending excessive time waiting?

Cleaning this insulation blanket is also a breeze. A quick wipe with a damp cloth or a hose will remove any dirt, and I simply let it dry in the sun. This ease of maintenance is crucial for me as it means I can spend more time enjoying my food rather than cleaning up after my grilling sessions. However, it’s important to note that this blanket is not recommended for use when outdoor temperatures exceed 40°F, which is a good safety precaution to keep in mind.

In summary, the 67342 Grill Thermal Insulated Blanket is an essential accessory for anyone who loves grilling, especially in winter. Its perfect fit, high-quality materials, and impressive fuel efficiency make it a worthwhile investment for my outdoor cooking endeavors. If you’re serious about grilling and want to elevate your experience, I highly recommend considering this insulation blanket. It has transformed the way I approach outdoor cooking during chilly weather, and I believe it can do the same for you.

Feature	Description
Perfect Fit	Designed for Pit Boss Pro Series 820 and 850 grills, ensuring a snug fit.
High-Quality Material	Made from fire-resistant fiberglass, withstands temperatures up to 2000°F.
Weather Resistant	Protects the grill from snow, wind, and rain, keeping it in top condition.
Fuel Efficiency	Reduces wood pellet usage by 25%-50%, cuts cooking times by over 20%.
Easy to Clean	Simple maintenance—just wipe or hose down and dry in the sun.

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3. Comnova Grill Cover for Pit Boss 820-850 – Z Grill 700 – Premium Wood Pellet Smoker Cover for Pitboss Waterproof & Heavy Duty 600D Pellet BBQ Cover for Pit Boss 820 Deluxe, Pro 850 and Z Grill 700

As a BBQ enthusiast, I know how important it is to protect my grill from the elements, and that’s why I’m excited to share my thoughts on the Comnova Grill Cover for Pit Boss 820-850 and Z Grill 700. This premium wood pellet smoker cover is designed with quality and durability in mind, making it an essential accessory for anyone who owns a Pit Boss or Z Grill smoker. Let’s dive into the impressive features that make this cover stand out in the market.

First and foremost, the size of the Comnova Grill Cover is thoughtfully designed to perfectly fit various models of Pit Boss wood pellet grills. With dimensions of 56″ width x 27″ depth x 46″ height, it accommodates popular models like the Pit Boss 820 Deluxe, Pro 850 series, and the Z Grill 700 series. This means you can have peace of mind knowing that your grill is snugly covered and well-protected. However, I recommend double-checking the dimensions of your specific grill to ensure a perfect fit before making your purchase.

One of the standout features of this cover is its heavy-duty, waterproof design. Made from 600D oxford cloth, it boasts a PU coating that not only makes it waterproof but also UV-resistant. Compared to other materials like PVC, this cover is softer and more breathable, which is crucial for preventing moisture buildup that can lead to rust. Whether it’s heavy rain, snow, or blazing sunshine, I can trust this cover to protect my grill from the elements, ensuring that my investment lasts for years to come.

The adjustable Velcro straps are another thoughtful addition to this product. They allow for a customizable fit, keeping the cover secure even in windy conditions. This feature is particularly important to me, as I’ve had covers in the past that would blow off during a storm, leaving my grill exposed. The Comnova cover’s magic bands on each side allow me to tighten it as needed, giving me confidence that my grill will remain protected no matter the weather.

Cleaning the Comnova Grill Cover is incredibly easy, which is a huge plus for someone like me who values convenience. The quick-drying cloth surface allows me to simply rinse it with water to remove dirt and debris. When it comes time to clean it, I can easily wipe it down and let it dry in the sun, making maintenance a breeze. This hassle-free cleaning process means I can spend more time enjoying my BBQ sessions and less time worrying about upkeep.

Lastly, I was impressed to learn that this cover has undergone strict UV testing, ensuring it can withstand more than three years of UV exposure. This durability translates to long-term value, as I won’t need to replace it frequently like some cheaper alternatives on the market. If you’re looking for a high-quality smoker cover at a reasonable price, the Comnova 600D Pellet Smoker Cover truly delivers on its promises. You really do get what you pay for!

Feature	Description
Perfect Fit	Designed for Pit Boss 820 Deluxe, Pro 850, and Z Grill 700 series.
Durability	Made from 600D heavy-duty oxford cloth, waterproof and UV-resistant.
Adjustable Velcro	Secure fit with magic bands to prevent blowing off.
Easy to Clean	Quick-drying surface; simply rinse and wipe clean.
UV Resistance	Withstands over 3 years of UV aging.

In conclusion, the Comnova Grill Cover is an investment I wholeheartedly recommend. Its thoughtful design, durability, and ease of maintenance make it the perfect companion for any grill enthusiast. If you want to protect your grill and extend its lifespan, I strongly encourage you to consider this cover. You won’t regret it!

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4. Hisencn Grill Thermal Insulation Blanket for Pit Boss Pro Series 850800 Series Pellet Grills,820FB, 820S, 820SC, Pro Series 820, 67343 Wood Pellet Smoker Insulated Blanket for Winter Cooking

As a passionate griller, I am always on the lookout for ways to enhance my outdoor cooking experience, especially during the colder months. That’s why I was thrilled to discover the Hisencn Grill Thermal Insulation Blanket designed specifically for Pit Boss Pro Series and other compatible pellet grills. This product not only caught my attention but also offered a range of features that promise to make winter grilling not just possible but enjoyable. Let me share my insights on this remarkable product.

First and foremost, the compatibility of the Hisencn Grill Thermal Insulation Blanket is impressive. It is designed to fit a variety of models, including the Pit Boss 820 Deluxe, Pro 850 series, and many others. For someone like me, who owns a Pit Boss grill, this blanket is a perfect match. It’s essential to ensure that the product fits my grill, and with the comprehensive compatibility list, I can confidently say that most users will find this blanket suitable for their needs. Just make sure to double-check your grill model before purchasing!

The materials used in this insulation blanket are another standout feature. Made with a silicone fabric surface and fiberglass cotton on the inside, it is waterproof, oil-proof, and fire-resistant. This combination not only ensures durability but also protects my grill from harsh weather conditions. As someone who grills throughout the year, I appreciate the assurance that my equipment is well-protected and that I won’t have to deal with any potential damage caused by rain, snow, or extreme temperatures. This fire-resistant insulation is particularly crucial, as it allows for safe cooking without the worry of heat damage to the grill itself.

One of the most compelling benefits of using the Hisencn blanket is its efficiency in reducing pellet consumption. During winter, maintaining a consistent temperature can be a challenge, leading to excessive fuel use. This insulated blanket claims to retain heat more effectively, reducing wood pellet consumption by 25% to 50%. For anyone who loves to smoke or grill, this feature not only saves money in the long run but also optimizes the cooking process. I can imagine cooking my favorite smoked meats while using less fuel and achieving the perfect temperature quicker than ever!

Furthermore, the blanket is incredibly easy to use. It features strong magnets that keep it securely in place, even when opening and closing the grill lid. The buckle strap adds an extra layer of security, ensuring that it won’t shift or fall off during use. This convenience factor is a huge plus for someone like me who values a hassle-free grilling experience. After all, the last thing I want to worry about while grilling is whether my insulation blanket is doing its job. Plus, the ability to fold it for easy storage makes it an excellent addition to my grilling accessories.

However, it’s worth noting that the blanket is not recommended for use when the outdoor temperature exceeds 40°F. This is a friendly reminder to grill enthusiasts like myself to be cautious and mindful of the temperature to ensure safety and optimal performance. Additionally, using gloves while handling the blanket is a smart precaution to avoid burns, especially after the grill has been in use.

In conclusion, the Hisencn Grill Thermal Insulation Blanket is a fantastic investment for anyone who owns a compatible pellet grill, especially those who enjoy grilling in colder weather. With its impressive compatibility, durable materials, efficiency in reducing fuel consumption, and ease of use, it truly enhances the overall grilling experience. If you’re serious about your outdoor cooking and want to make winter grilling not only possible but enjoyable, I highly recommend giving this product a try. You won’t regret it!

Feature	Description
Compatible Model	Fits Pit Boss 820 Deluxe, Pro 850 series, and other similar-sized pellet grills.
Material	Made of silicone fabric and fiberglass cotton; waterproof, oil-proof, and fire-resistant.
Pellet Consumption	Reduces wood pellet use by 25%-50% and cooking time by at least 20%.
Ease of Use	Strong magnets and buckle strap for secure attachment; folds for easy storage.
Temperature Guidelines	Not recommended for outdoor use above 40°F; use gloves to avoid burns.

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Why the Pit Boss 850 Insulated Cover is Essential for My Grill

As a passionate griller, I’ve learned the hard way that protecting my Pit Boss 850 is just as important as the cooking I do on it. The insulated cover has been a game-changer for me. First and foremost, it provides superior protection against the elements. Whether it’s pouring rain, heavy snow, or intense sunlight, I know my grill is shielded from damage, which ultimately extends its lifespan. I can enjoy grilling year-round without worrying about wear and tear.

Moreover, the insulation helps maintain consistent temperatures, which is crucial for my smoking and grilling sessions. I’ve noticed that when the cover is on, my grill retains heat better, allowing me to achieve those perfect smoke rings and tender meats that I love. This has really improved my cooking experience and results, making every meal a delight to serve.

Additionally, the cover is designed for easy handling. I appreciate that it fits snugly over my grill without being a hassle to put on or take off. It’s made from durable materials that resist fading and tearing, so I know I’m making a worthwhile investment. With this cover, I feel confident that my Pit Boss 850 is always ready for

Buying Guide for the Pit Boss 850 Insulated Cover

Why I Need an Insulated Cover

When I first bought my Pit Boss 850, I quickly realized the importance of protecting my investment. An insulated cover helps shield my grill from harsh weather conditions, including rain, snow, and extreme heat. It also prevents dust and debris from accumulating, ensuring that my grill stays clean and ready for use.

Material Considerations

I learned that the material of the insulated cover is crucial for durability and weather resistance. High-quality covers are often made from heavy-duty fabrics that can withstand various elements. I always check for features like water resistance and UV protection, as these factors contribute to the longevity of the cover.

Size and Fit

Finding the right size for my Pit Boss 850 was essential. A cover that fits snugly not only looks better but also provides better protection. I measured my grill dimensions before making a purchase to ensure a perfect fit. A good cover will have secure closures or straps to keep it in place, even on windy days.

Insulation Features

I pay attention to the insulation features of the cover. Insulation helps regulate temperature, protecting my grill from extreme cold and heat. This is particularly important during winter months, as it prevents potential damage to the grill components.

Ease of Use

When I consider a cover, I always think about how easy it is to put on and take off. A cover with a lightweight design and convenient handles makes my life easier. I also appreciate covers that are easy to clean, as I want to maintain their appearance without much hassle.

Storage Options

I prefer covers that come with storage options. Some covers have pockets or built-in storage solutions for my grilling tools and accessories. This feature keeps everything organized and within reach, enhancing my grilling experience.

Warranty and Customer Support

A good warranty always gives me peace of mind. I look for covers that offer a warranty, as it reflects the manufacturer’s confidence in their product. Additionally, having responsive customer support can make a significant difference if I encounter any issues.

Price vs. Value

While I always have a budget in mind, I focus on the value the cover provides. I understand that investing a little more in a high-quality insulated cover can save me money in the long run by protecting my grill and extending its lifespan.

Final Thoughts

Buying the right insulated cover for my Pit Boss 850 has made a significant difference in my grilling experience. I take my time to consider the factors mentioned above, ensuring that I select a cover that meets my needs and protects my grill effectively.

Author Profile

Chris Vickery

Hello! I’m Chris Vickery, and I've had the pleasure of working closely with Lone Star Grillz, a Texas-based company led by Chris Goodlander. Serving as the President since its incorporation in 2016, Chris Goodlander has grown the business into a leader in grill fabrication and outdoor equipment. My role at Lone Star Grillz has allowed me to engage with various aspects of the business, contributing to its dynamic growth and diversification in the outdoor equipment industry.

In 2025, I embarked on a new journey as a blogger, focusing on personal product analysis and first-hand usage reviews. This transition was driven by my desire to share my expertise and insights gained from years in the industry. My blog covers a wide range of topics, from detailed reviews of the latest outdoor grills and equipment to practical advice on maintaining and maximizing the use of these products.

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